With a commitment to efficiency, precision, and exceptional quality, we offer cutting-edge spray drying solutions that will take your products to new heights. Whether you require lab-scale or industrial-scale solutions, our state-of-the-art systems are designed to revolutionize your drying processes and cater to the diverse needs of industries worldwide. Our Spray Drying System utilizes a state-of-the-art process that converts liquid feed into dry powder or granules through rapid drying. This innovative technique involves atomizing the liquid feed into fine droplets, which are then exposed to a hot gas stream. As the droplets travel through the drying chamber, moisture rapidly evaporates, leaving behind dry particles that can be collected and further processed as required.
Whether you require lab-scale or industrial-scale solutions, our state-of-the-art systems are designed to revolutionize your drying processes and cater to the diverse needs of industries worldwide.
Applications
Our Spray Drying System finds applications in various industries, including but not limited to:
Food and Beverage: Ideal for producing instant coffee, dairy products, flavors, spices, and nutritional supplements.
Pharmaceuticals: Enables the production of powdered drugs, inhalable medications, and pharmaceutical excipients.
Chemicals: Used for drying dyes, pigments, catalysts, and other specialty chemicals.
Ceramics: Facilitates the drying of ceramic materials for the production of powders, coatings, and composites.
Biotechnology: Allows for the drying of biomaterials, enzymes, probiotics, and other biotechnological products.
Mini laboratory spray dryer (small spray dryer) has a compact design and can be independently placed in a laboratory or placed on a specially designed stainless steel rack. It is self-contained and can be operated without other facilities. One-button start-up, large color LCD touch screen operation, fully automatic or manual monitoring can be used for two operation modes, convenient operation and monitoring of the experimental process. It is the spray dryer with the smallest volume, the lowest noise and the excellent drying effect.
Our lab-scale Spray Drying System is designed specifically for small-scale production and research and development purposes. It provides a compact and versatile solution for drying various liquid feeds into high-quality powders or granules. This system is perfect for optimizing product formulations, conducting feasibility studies, and small-scale production runs.
LSD-2 Spray DryerProduct Component Of Lab Spray Dryer
Key Features and Benefits:
Original imported nozzle for high spraying efficiency.
Color LCD touch screen displaying essential parameters, including air inlet temperature, air outlet temperature, peristaltic pump speed, air volume, and pass needle frequency.
Fully automatic control: With a one-click startup, you can set the spraying process parameters. Once the temperature reaches the predetermined level, the peristaltic pump starts automatically. An animated running display on the touch screen clearly shows the process. To shut down the machine safely, just press the stop button.
Manual control: Easily switch to manual mode if you need to adjust process parameters during the experiment. The color touch screen provides dynamic (animated) feedback throughout the experiment.
Nozzle cleaner (using a through needle) is included. It automatically clears nozzle blockages, and you can adjust the through needle frequency as needed.
Shutdown protection: Press the stop button for an immediate shutdown. The equipment ensures safety by stopping all processes except the fan, preventing potential damage due to improper shutdown.
The spraying, drying, and collection system is constructed from high-quality, transparent, heat-resistant borosilicate glass to maintain a pollution-free environment during the drying process.
Equipped with an imported oil-free air compressor, resulting in powder spray with a normally distributed particle diameter, excellent fluidity, and low noise levels (less than 60dB). No additional auxiliary equipment is required.
Utilizes real-time control PID constant temperature technology for precise temperature control within a ±1°C range across the entire temperature spectrum.
An air inlet filter is included to maintain sample purity.
Adjust the feed volume with the feed peristaltic pump, allowing for a minimum sample volume of 50ml.
Achieves uniform particle size in the dried powder, with over 95% of the dry powder falling within the same size range.
For viscous materials, a nozzle cleaner (through needle) is provided, automatically clearing nozzle blockages with adjustable through needle frequency.
Features an innovative tower wall purging device that enhances material recovery rates.
Spray Drying Application
Technical Specifications:
Inlet air temperature
Room temperature to 300℃
Outlet temperature
Room temperature to 140℃
Water evaporation capacity
0-2000ml/h
Stainless steel nozzle
Nozzle diameter Φ0.75mm
Display
7-inch LCD touch operation display
Real-time temperature control
Error ±1℃
Real-time display Temp. accuracy
0.1℃
Fan
0.75kW(aluminum alloy supercharged)
Maximum drying air volume
105m³/h
Inverter power
0.75kW
Air compressor
0.55kW(oil-free)
Whole machine power
2.2kW/4.4kW/8.8kW 220V
Dimension
650*500*1300mm
Industrial-Scale Spray Drying System
Overview: Our industrial-scale Spray Drying System is engineered to meet the high demands of large-scale production environments. With its robust design, advanced automation features, and superior performance, it offers efficient and reliable drying solutions for a wide range of applications across industries.
Key Features and Benefits:
High Capacity: Our industrial-scale system is capable of handling large volumes of liquid feed, ensuring high production output and scalability. It is available in various capacity ranges, tailored to meet your specific production requirements.
High Efficiency: Our Spray Drying System maximizes efficiency by employing a controlled and optimized drying process. It enables rapid moisture removal, reducing drying time and increasing overall productivity.
Improved Product Quality: By swiftly removing moisture from the liquid feed, our system minimizes the risk of heat degradation, oxidation, and contamination. This results in high-quality dried products with enhanced shelf life, flavor, and nutritional value.
Automated Operation: The system incorporates advanced automation features for seamless operation. Automated controls for temperature, air flow, feed rate, and other crucial parameters ensure consistent product quality and reduce human error.
Process Efficiency: Our industrial-scale Spray Drying System is engineered to maximize process efficiency. It utilizes optimized airflow patterns, heat recovery systems, and energy-saving technologies to minimize energy consumption and operational costs.
Robust Construction: Built with durability in mind, our industrial-scale system is constructed using high-quality materials such as stainless steel, ensuring long-term reliability and resistance to corrosion.
Customization Options: We understand that each industry and application has unique requirements. Our industrial-scale system can be customized to meet your specific needs, incorporating additional features or modifications to ensure optimal drying conditions and desired product attributes.
Regulatory Compliance: We prioritize safety and regulatory compliance. Our industrial-scale Spray Drying System is designed and manufactured to meet international standards, ensuring compliance with applicable regulations in your industry.
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